Fault Current Limiter (FCL)
Overview
A fault current limiter (FCL) is an electrical device used to reduce the amplitude of the fault/short-circuit current to an acceptable level, especially for the circuit breaker that must clear the fault. Optimally, in normal operation, the FCL ought to be ‘invisible’ to the electrical system, having very low impedance or being bypassed. In case of a fault, the bypass is opened within a few milliseconds and significant impedance or resistance is made ‘visible’ to the system, causing a reduction of the fault current, as shown in the figure below. After the fault current has been cleared, they typically return to normal operation.
FCLs can be simple devices (e.g. an air-insulated reactor) with some disadvantages, like thermal losses. More complex devices using high-temperature superconducting (HTS), resonant circuits or power electronics are also applicable. FCLs are applied in substations either in a feeder with the most significant short-circuit current contribution or in the busbar coupling bay.
![Figure: Reduction of the fault current by application of fault current limiter [1].](/assets/graphics/uploads/technopedia/fault-current-limiter_figure-1.png)
Benefits
There are three main benefits of using FCLs:
- FCLs deliver cost savings by allowing the use of electrical equipment with a lower short-circuit current level.
- FCLs are an effective solution for substations where increases in short-circuit currents are expected due to further meshing of distribution and transmission grids. They can prevent the need for additional busbars or substations and the creation of new network operational groups.
- In distribution networks, FCLs can be used to couple network groups, thereby reducing the number of network coupling transformers, which can also significantly reduce costs.
Current Enablers
FCL enablers are listed below:
- The key advantage of applying FCLs in the electrical grid is saving costs and substation space. Therefore, a thorough cost–benefit analysis is typically performed prior to implementation.
- FCLs are unique devices with limited market availability.
- FCLs can have large dimensions, which can make their application in existing substations challenging.
R&D Needs
To increase the benefits, feasibility and functionality of FCLs, the following list outlines key areas for future research and development:
- Investigating the forecast of fault current amplitude development in future transmission grids may be a useful R&D activity. This is especially relevant for networks that are becoming increasingly extended into meshed grids and incorporating more power electronic devices (as High Voltage Direct Current (HVDC) converters), which could lead to higher fault currents.
- In distribution networks, FCLs are unique devices, but there is sufficient experience with their application. However, even for simple solutions, further adaptations to specific network parameters or dimensions often require additional efforts and research.
- Cost–benefit and life cycle analyses for sustainability assessments require specific parameters and knowledge about FCLs.
- FCLs have not yet been applied in extra high voltage grids (>245 kV) due to either significant technology disadvantages (such as thermal losses) or the low technology readiness level of HTS current limiters.
- Currently, HTS FCLs are the most promising technology for extra high voltage grids due to the high amount of energy that must be dissipated and the high thermal losses required. Piloting and further research are needed.
The technology is in line with milestone “Demonstration of innovative technologies for power flow control and increasing grid efficiency” under Mission 1 of the ENTSO-E RDI Roadmap 2024-2034.
TSO Applications
Examples
Location: Newhaven, East Sussex, UK [2] | Year: 2013 |
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Description: The Energy Technologies Institute worked on implementing an FCL in a main UK Power Networks substation to suppress damaging currents and provide network capability and reliability. | |
Design: A novel design was demonstrated that provides a simple, reliable and low-maintenance solution and is fully scalable to other voltage levels. It used the concept of magnetic flux alteration for the iron core saturation. Benefits of the chosen design include instant, self-triggering responses to new faults, quick recovery after clearance without network interruption, and the ability to cope with multiple consecutive faults. | |
Results: Shorter connection times and reduced connection costs with increasing shares of embedded generation. Increased efficiency and the flexibility and resilience of the electric network were achieved. |
Location: Ohio, US | Year: 2011 |
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Description: Designing, building and testing an FCL prototype in the Tidd substation of American Electric Power. | |
Design: A three-phase 138 kV, 1300 A saturable iron-core type 2G HTS FCL unit that reduces a 20 kA fault current by 43% and instantaneously recovers under load was installed on the low voltage (LV) side of a 345 kV/138 kV transformer to protect the feeder. | |
Results: By employing FCLs, the electrical installed equipment was protected. |
Technology Readiness Level The TRL has been assigned to reflect the European state of the art for TSOs, following the guidelines available here.
- TRL 9 for high voltage (≤ 145 kV) reactors.
- TRL 3-7 for high voltage (≤ 145 kV) superconducting FCL.
- TRL 3-4 for extra high voltage (≥ 245) superconducting FCL.
References and further reading
M. Chewale, V. Savakhande, R. Jadhav, R. Kupwade and P. Siddha. (2019). “A comprehensive review on fault current limiter for power network” in Int. Conf. Recent Advances in Energy-Efficient Computing and Communication,
Gridon, “Commercial readiness of GridON Fault Current Limiters proven through 33 months in service”, February 2016, GridON.com